螺母的結構尺寸與公差按相應标準圖樣的規定,一般公差按 GB/T 1804-2000 中m級的規定。
螺母螺紋的基本尺寸按 GB/T 196 的規定,螺紋的公差按 GB/T 197 的規定,粗牙為 5H,細牙為 6H 。
螺紋孔兩端應進行倒角,倒角角度約等于120°,倒角直徑約等于螺紋大徑,見圖1。
金屬絲孔的尺寸按相應标準圖樣規定,孔的型式按 QJ 834-1988 的規定。
4.1. 螺母支承面的平面度公差為 0.05mm ,不允許中問部分的材料向外凸起。
4.2. 螺母支承面對螺紋軸線的垂直度按 圖2 和 表2 的規定。
表2 螺母支承面的垂直度 (單位:毫米)
對邊寬度S | ≤ 5 | >5~14 | >14~20 | >20~23 | >23 |
垂直度 t | 0.08 | 0.10 | 0.13 | 0.15 | 0.18 |
4.3 螺母的對稱度按圖3 和表3 規定。
表3 螺母的對稱度
螺紋規格 | M2~M3 | M4~M6 | M8 | M10 | M12×1.5 M14×1.5 | M16×1.5 M18×1.5 | M20×1.5~M24×1.5 |
對邊對稱度 t1 | 0.25 | 0.3 | 0.36 | 0.43 | 0.52 | ||
開槽對稱度 t2 | / | 0.2 | 0.25 | 0.3 |
螺母的表面處理種類按相應标準圖樣的規定。表面處理的厚度和技術條件按 表4 的規定。允許螺紋表面、金屬絲孔表面和開槽螺母的槽内表面的鍍層厚度小于 表4 的規定值。
表4 螺母的表面處理
材料 | 種類 | 鍍(塗)層厚度 | 技術條件 | |
碳鋼 | 鋼45 | 鍍鋅鈍化 | 螺距 P ≤ 0.8 mm:4 μm ~ 7 μm 螺距 P > 0.8 mm:7 μm ~ 12 μm | QJ452 |
合金鋼 | 30CrMnSiA | |||
高溫合金 | GH2132 | 鍍銀 | QJ458 | |
鈍化 | / | QJ467 | ||
不鏽鋼 | 1Cr17Ni2 0Cr18Ni9 | 鈍化 | / | |
钛合金 | TB3 | 硼化加 MoS2 潤滑處理 | 3 μm ~ 8 μm | 相關工藝文件 |
銀鍍層經結合力試驗後,不應出現起皮或剝落現象。
螺母的外觀質量應符合下列要求:
a )螺母的表面粗糙度應符合相應标準圖樣的規定。螺紋的表面粗糙度Ra 的上限值為3.2μm;
b )螺母表面不允許有裂紋:
c )螺母的側面允許有深度不超過表5 規定的條痕或發紋等不連續性缺陷,允許的表面不連續性缺陷的型式見附錄A;
d )螺母表面應光潔,無毛刺。
表5 螺母的表面不連續性缺陷
螺紋規格 | M2~M3 | M4, M5 | M6 | M8, 10 | M12×1.5 | M14×1.5 | M16×1.5~M22×1.5 | M24×1.5 |
表面缺陷的最大深度 | 0.10 | 0.12 | 0.13 | 0.15 | 0.20 | 0.22 | 0.25 | 0.30 |
對由合金鋼制造的螺母應在螺母側面制材料标志,見圖4 。标志應制成凹陷形,尺寸按表6 。
表6 材料标志的尺寸
螺紋規格 | M5~M8 | M10,M12×1.5~M20×1.5 | M22×1.5, M24×1.5 |
l (參考) | 1.8~2.3 | 2~3 | 3~5 |
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